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Place pins approximately 3 inches apart along the edges. Give the foam board a swipe with a dust rag, making sure the surface is clean. Then, lay the board down onto the sticky side of the flannel, centering it to make sure that there’s a fairly equal overlap of flannel beyond all edges of the board. Design walls can also save you time and frustration.
What is the best batting for quilt design wall?
Kay from Quilts + Color created this portable PVC design frame with a custom-made flannel cloth to place the quilt blocks on when designing. You can use this tutorial to create design boards in the size that works best for you. Here is an excellent example of when you have limited space, but make every inch of the wall count.

What is the best material for a quilt design wall?
But that softens up over time and will be mostly covered by quilts anyway. I found a 108" x 108" sheet set from Bed, Bath and Beyond. You'll want to iron it ahead of time to get out all of the wrinkles.
Finished Quilt Design Wall
It also lets you more easily step back to view the overall design. Next, we attached 2 more screws in the lower corners of the first design board. In total, we used 8 screws and washers to secure the boards to the wall; holding down all 4 corners of each foam board. The reason I chose a flannel sheet is that it's lightweight, gives an even surface, and fabric and quilts will stick to it. The process of making a quilt design wall will depend quite a lot on what material you’ll be using and the surface you’ll be attaching the design wall to.
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DIY Boards for Small Projects and Quilt Blocks
We attached a total of 14 screws and washers, evenly across the top and side edges. You can see the faint line where the boards meet up in the middle, but that softens up over time and will be mostly covered by quilts anyway. Because the design wall is square, you want as much extra room as possible to wrap around the edges.
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Continue using it throughout your project to stay inspired and work efficiently. Speaking from experience here – I can’t count how many quilt designs I’ve abandoned because I didn’t document my initial layout! Taking photos at each stage prevents regret later on. My phone photos have saved many a quilt baby that I may have torn apart on a whim. You never know when a past configuration might inspire something new. Photos also let you continue developing ideas away from your sewing space.
Quilters use it to test or ‘audition’ fabrics and quilt blocks next to each other before actually sewing them together. Experiment with design walls to discover which methods work best for your needs. If the wall is made from anything more rigid than drywall, pins will usually break. They used flannel for the wall material and chose a fun dark grey patterned flannel instead of the regular white or cream color. They used a thick foam board so it can be pinned into if you need to.
How do you store fabric pieces between uses of the design wall?
The quilter who created this design wall knew she had limited wall space, but she made it work with this simple design wall. Can we just take a moment and admire this beautiful quilting studio? It would be amazing to have this large design wall in your studio.
Quilt Design Wall FAQs
Add a bulletin board nearby forpapers and inspirations. Proper organizing makes the workspace flow smoothly. No matter the material, the surface needs to be smooth and flat without texture, holes, or imperfections that could snag delicate fabric. That will make the seam on the front side less noticeable and will give the whole structure more stability once it's attached to the wall.
I grab two rolls of duct tape thinking that it’ll be plenty. I did consider buying a portable design wall, but they take up a lot of floor space and would have made my studio look cluttered. Also, I didn’t love the idea of having to set it up and take it down every time I wanted to lay out my quilt blocks.
Here are some reasons why a design wall would be a great DIY project. Most of my quilt blocks stick to it all by themselves. Some of the larger ones, or blocks with lots of seam allowances need a pin or two to help them stay on. I only had room to create a 4-foot square design wall.
I found a 108″ x 108″ sheet set from Bed, Bath and Beyond. It was easier to purchase the whole sheet set rather than just the top sheet, so I just donated the fitted sheet and pillowcases. You’ll want to iron it ahead of time to get out all of the wrinkles. I did not prewash because I didn’t want it to shrink up. Consider this solution when you can’t find space right against a wall.
Quilting boards are the same concept as quilt design walls, except they are much smaller and can be stored when not in use. In summary, a design wall is a total game-changer for quilters. It allows you to logically arrange and fine-tune quilt designs before sewing. With the right preparation and techniques, a wall pays off with quicker piecing and fewer frustrations down the road.
The insulation boards are pinnable with a huge surface area. One other variation are these super handy mini design boards (or a small design wall). They're perfect of laying out quilt blocks, auditioning fabric, or just keeping your pieces in place until you're ready to sew. For your quilt design wall, opt for a 1-inch thick insulation board and drape it with a flannel sheet.

One of the boards had a small dent on the front which we didn't see. Fortunately, it didn't show up at all, once we covered them in flannel and attached to the wall. A large design wall can also be used for flat quilt photography. The final size of my design wall is 58″ wide by 36″ tall. I basically wrapped the front of the board with the batting – leaving enough overhang so I could tape the ends down onto the back of the board using my duct tape. Mine has turned out to be pretty much a permanent design wall (although I will explain how you could make even one on the wall movable).
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